A smartly designed part with embedded continuous fibers can improve mechanical strength where needed. The agility is of a single batch. Dean Haehnel: This information provides great insight into the benefits and use case examples of industrial-scale additive manufacturing and how the Siemens AM Network helps the customer get the most from their additive manufacturing journey. That trust in additive manufacturing is particularly hard-earned in these industries, where safety and reliability are paramount. Robert originally joined Tecnomatix in 1996, where he served in various technical management capacities, including head of portfolio management, director of product management and business consulting. This digitalized process is a definite advantage of additive manufacturing and a paradigm shift in market behavior. The widespread outsourcing of large machine castings led a collaborative team at Oak Ridge National Laboratory to tackle the machine tool supply chain. However, with any new technology, you need to have the correct infrastructure to support it, which includes the ability to manage the digital inventory – the technical package. From: Nanostructured Biomaterials for Cranio-Maxillofacial and Oral Applications, 2018 Dean Haehnel: You mentioned digital inventory. Please explain it to us. The part shown on the cover of this month’s issue is a titanium fitting for a Boeing 787 access door latch. Additive manufacturing business is part of the 3D manufacturing industry and this industry primarily manufactures 3D printers. For example, if you produce thousands of parts alike, or identical to, parts via traditional manufacturing, you usually have one data set that includes all information for the thousands of batch parts you produce. Additive manufacturing means creating three-dimensional objects by adding layer after layer. 3D print the largest cast component. Market Study Report, LLC, has added a research study on ' Additive Manufacturing Equipment with Metal Powders market' which delivers a concise outline of the market share, market size, revenue estimation, geographical outlook and SWOT analysis of the business. Additive Manufacturing allowed engineers to design a fuel nozzle which is 25% lighter and five times more durable than the previous part. Driven by the passion for innovation in technology and business models, Robert was relentlessly pursuing new strategic opportunities developed within the organization or by partnering with external ambitious startups that are seeking to make a significant impact. This could include medical devices for implants within the body. There’s no advantage in putting 500 machines within the same facility when you can distribute the 500 machines globally to serve local markets. What is that? But for several manufacturers featured in the May issue of Additive Manufacturing, AM is not only ready for production but already winning here. Please check your spelling or try searching for similar words or phrases. In this case, production via AM is the more cost-effective solution even for a design intended for a machine tool. I will discuss three primary use cases. Some manufacturers have chosen to the best characteristics of both additive and subtractive manufacturing, opting for a workflow that uses both. Ceramics. These are all critical capabilities. Some of the best examples include polishing off and tapping of threaded holes on 3D printed products using milling … When designing for additive manufacturing, you have inventories with rapid scale-up for new production. Robert Meshel: Additive manufacturing has the potential to become an exponential technology – a tipping point where additive manufacturing activity is rapidly increasing. Dean Haehnel: There are so many benefits that can be realized; it’s incredible. Ask the Marines, Inside Oak Ridge’s 3D-Printed Machine Tool Moonshot. Material Jetting. Since the turn of the century, additive manufacturing technology has advanced significantly. This is typically done by using additive manufacturing to create highly complex parts, which are then further refined by the usual CNC machining techniques. “This is an example from a company that was working on a part with … Let’s look at some use-case additive manufacturing examples of this dynamic technology that will soon be a standard for all manufacturers. 3D printing, otherwise known as additive manufacturing, is changing the way manufacturers are looking at production. Intricate part features in a difficult-to-machine metal made 3D printing the right choice for this job, and development work accomplished in the past few years allows for the traceability and dependability these parts require. Rather, Spirit AeroSystems is printing the original, machinable design. This need is also valid for service bureaus due to the high probability of serving broader markets. This increased volume includes the ability to monitor the order, production cycle, meeting specifications and more. Also, this includes the ability to access guidelines or make a proper selection of materials. Traditional manufacturing methods involve a material being carved or shaped into the desired product by parts of it being removed in a variety of ways.Additive manufacture Sister publication Additive Manufacturing explores how manufacturers are applying 3D printing to make tooling, molds, functional prototypes and end-use parts. Equipment manufacturers (e.g., Toshiba, Haas Automation, MAG, Husky, and Arburg) cannot rely on the sales of materials or parts to bolster their businesses. You keep the part information in the cloud throughout the product lifecycle and then print on demand. This fostered an environment where products were built in a central location and shipped globally for consumption. The … The volume of information that is available in the market today is enormous, and it’s difficult for engineers to fully comprehend all the data to make informed decisions. A variety of ceramics have also been used in additive manufacturing, including zirconia, alumina and tricalcium phosphate. Dean Haehnel: Can these use cases be performed in any order, or do they apply differently to specific businesses and industries? You proceed by finding the best use case that fits your needs. These are not the only use cases; however, they cover a significant piece of industrial-scale additive manufacturing. By 2025, 10 percent of aircraft components will be using additive manufacturing. You eventually see how each of these use cases benefits the potential customer. Also, inventory reduction for replacement parts is critical to industrial machinery. Three examples: The cover story explores how a structural component of the Boeing 787 (pictured) came to be made additively. This requires some high valuation in the product mix. We can design and simulate parts and products, along with troubleshooting problems, before printing. Robert Meshel: Yes. It’s a highly digitalized process — mainly executed by machines — location is a non-issue. While conventional wisdom is that parts made additively should be designed or redesigned for additive, that wasn’t the case for this access door latch fitting. 6. The democratization of additive manufacturing of different parts is also bringing enormous technological and pragmatic advances in the automotive and transport sectors. There’s a need to build capabilities to support a higher production capacity. Aerospace companies were some of the first to adopt additive manufacturing. 3D printers offer product developers the ability to print parts and assemblies made of several materials with different … While the price per part is almost always higher than molding, the 3D printed parts come without the cost and lead time of mold tooling, which means faster time-to-market, flexible design changes, more cost-effective short runs and the ability to re-run a past job at a moment’s notice by simply pulling up the part file, no tooling required. This industry is significantly expanding how we print, the speed at which we print and implementing innovative parts on demand. Why? So, you have a more significant amount of data to be managed, with it being essential to continuous learning, which is a crucial asset to companies looking to improve production and their process. Abstract The metallurgy of selected metal and alloy components fabricated by additive metallurgy using electron beam melting (EBM) is presented for a range of examples including Ti-6Al-4V, Co-Cr-Mo super alloy, Ni-base super alloy systems (Inconel 625, 718 and Rene 142), Nb and Fe. Metalworking’s leading information resource, Trends in Automotive Manufacturing Knowledge Center, Additive Manufacturing for Production Knowledge Center, Practical Approaches to Automation Knowledge Center, Hard Milling Replaces Hand Grinding in Finishing Die Components, Video: The Importance of Reshoring Mold and Die Manufacturing, Finding Value with Design for Additive Manufacturing, The Gardner Editors' Great Big 2020 Holiday Gift Guide, Metal AM in a Machine Shop? Also, there’s a strong demand by consumers to have products be produced locally. Additive Manufacturing Additive manufacturing (AM) is a very promising group of technologies for scaffold developments with rigorously controlled internal architectures and mechanical properties for tissue and organ regeneration. This story is just one instance where AM is winning for production; read more in the digital edition. Is your company ready for industrial-scale additive manufacturing? Dean Haehnel: Is some of the value of industrial-scale additive manufacturing unlocked through DfAM? Design for Additive Manufacturing (DfAM) is the process of adjusting your design to make it cheaper, faster, or more effective to manufacture. Additive manufacturing allows you to have a virtual inventory. 3D printing, otherwise known as additive manufacturing, is changing the way manufacturers are looking at production. Unless you leverage the capabilities of additive manufacturing, it’s challenging to see beneficial results. Please follow us on social media to hear this entire series via podcast on Soundcloud, Stitcher and iTunes. Thus for the additive manufacturing industry to grow, it might look to the business models and history of such machine manufacturers for reference. Robert Meshel, Director of Additive Manufacturing Network, Siemens PLM Software. Located near Dayton, Ohio, the company is a contract manufacturer with a focus on the medical device industry. It also offers an extreme version of the experience a machine shop might have in adding metal AM to its capabilities. Directed Energy Deposition. Additive manufacturing, also known as 3D printing, is a process used to create a physical (or 3D) object by layering materials one by one based on a digital model. The opportunity is close and has enormous potential. Industrial-scale additive manufacturing (also known as ISAM) has tremendous potential to improve the way you produce and repurpose your product. The company just launched its first continuous-flow production job for AM making the parts described above for the defense industry. Robert Meshel: Yes, that’s correct. Additive manufacturing company Tangible Solutions is in the midst of working through those challenges. The first step? Power Bed Fusion. We can design and simulate parts and products, along with troubleshooting problems, before printing. As a member of the Siemens PLM Thought Leadership Team, I have the privilege of discussing additive manufacturing with Robert Meshel, Siemens Director of the Additive Manufacturing Network Initiative. Moreover, issues that could stop production are no longer a hindrance to the overall process. What does it mean? For example, DfAM allows for weight reduction, which is critical for automotive production and aerospace. Additive manufacturing – seven categories. In whole, the technological capabilities and infrastructure all need to be in place to support the demand. Some of the toughest industry performance standards exist in this realm, requiring parts to hold up in harsh conditions. Subscribe. Dean Haehnel: In our last podcast, we talked about the Siemens AM network and how it can serve the needs of any manufacturer whatever their maturity level. It’s Easier to Recreate and Optimize Legacy Parts Andrew Tordanato of Diversified Manufacturing Technologies shares the questions to answer before adding 3D printing capability to your manufacturing operation. Streamlined logistics alone can certainly save a company a lot of money, but I think you also talked about rapid scale-up for production. Examples of this can already be seen in bigwig companies, such as Mercedes-Benz as well as in projects spanning from water to land. Your CFO will thank you. Robert Meshel is the Director of the Siemens additive manufacturing network, an online collaborative platform designed to accelerate the use of additive manufacturing in the global manufacturing industry. Also, am I correct that there is no specified order, as these are not a linear path? Rosatom Additive Technologies, a TVEL Fuel Company business established in 2018, has opened its first Additive Technologies Center (ATC) at the Moscow Polymetal Plant.. Multiply this by many other domains where AM is relevant, and you realize the many outlets for producers to be engaged. Small, complex parts made from Inconel 625 With ITAR registration and both ISO 9001 and AS9100 certifications, Stratasys Direct Manufacturing has had the opportunity to see a range of inn… Engineers designing and manufacturing for commercial and military aerospace platforms need flight-worthy components made from high-performance materials. This technical package is the digital definition of what the product is, how it would behave and how it should be produced. NASA Whereas, in additive manufacturing, even though you may have one order of thousands of parts, they’re produced individually; therefore, the amount of data collected in the order to verify and monitor is traced, with the work on the one part being multiplied a thousand times. Is additive manufacturing (AM) ready for production scale? When you have thousands of new data sets you can learn from, it’s critical that producers leverage the capabilities of this data, which requires the infrastructure to support, collect and monitor. It is the converse of subtractive manufacturing, whereby parts are created by the reduction of material. This consideration is part of the learning curve that the experts connect to with the Siemens Additive Manufacturing Network. Sheet Lamination. Vat Photopolymerization. In this final article of our four-part series, we are discussing some definitive additive manufacturing examples making a radical impact on companies’ businesses. Binder Jetting. Robert Meshel: When we talk about DfAM, it’s usually oriented towards design capabilities such as topology optimization, which is a technique to optimize the structure by means of material consumption strength, like lattice structure, which is building a multi-scale structural design mesh inserted into the architecture, so it weighs less and provides mechanical properties for parts consolidation. Material Extrusion. You need to exchange the digital package, or the original OEM of the product, into a local supplier that can produce this part. Also, there’s more variation. Many times, you’re monitoring somebody with ad hoc interaction of the production, as opposed to a regular ongoing supplier. Many different metals and metal alloys are used in additive manufacturing, from precious metals like gold and silver to strategic metals like stainless steel and titanium. However, in the additive manufacturing network when we talk about visually designing for additive manufacturing and adding elements to emulate those with the ability to collaborate, which most engineers lack this knowledge. Also, consideration for managing larger orders is a necessity, with a significant amount of parts to be produced. Three ways a moldmaker is using polymer 3D printing to its advantage. Metals. Tool-less polymer parts for the medical industry The only downside to a wire is that the resolution of the system is then necessarily limited by the thickness of the wire, typically on the order of 1 mm in diameter. 3D printing is a form of additive manufacturing technology where a three-dimensional object is created by laying down successive layers of material. Additive Manufacturing(AM), as its name suggests, is manufacturing by the addition of material. Can you elaborate on the potential use cases which can be done simultaneously? 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